Acceleration The time rate of change of velocity.Typical units are
ft/s2, meters/s2, and Gs (1G = 32.17 ft/s2 = 9.81 m/s2).
Acceleration measurements are usually made with
accelerometers.
Accelerometer Transducer whose output is directly proportional
to acceleration. Most commonly use piezoelectric crystals to
produce output.
Aliasing A phenomenon which can occur whenever a signal is
not sampled at greater than twice the maximum bandwidth of
the signal. Causes high frequency signals to appear at low
frequencies. Aliasing is minimized by filtering the signal to a
bandwidth less than ½ the sample rate. When the signal starts
at 0 Hz (baseband signals), bandwidth can be exchanged to
maximum frequency in the definition above.
Alignment A condition whereby the axes of machine components
are either coincident, parallel, or perpendicular, according to
design requirements.
Amplification Factor (Synchronous) A measure of the
susceptibility of a rotor to vibration amplitude when rotational
speed is equal to the rotor natural frequency (implies a flexible
rotor). For imbalance type excitation, synchronous amplification
factor is calculated by dividing the amplitude value at the
resonant peak by the amplitude value at a speed well above
resonance (as determined from a plot of synchronous
response vs. rpm).
Amplitude The magnitude of dynamic motion or vibration.
Amplitude is expressed in terms of peak-to-peak, zero-to-peak,
or rms. For pure sine waves only, these are related as follows:
rms = 0.707 times zero-to-peak; peak-to-peak = 2 times zeroto-
peak. DSAs generally read rms for spectral components, and
peak for time domain components.
Anti-Aliasing Filter Most commonly a low-pass filter designed to
filter out frequencies higher than ½ the sample rate in order to
minimize aliasing.
Anti-Friction Bearing See Rolling Element Bearing.
Asymmetrical
Support Rotor support system that does not
provide uniform restraint in all radial directions. This is typical
for most heavy industrial machinery where stiffness in one
plane may be substantially different than stiffness in the
perpendicular plane. Occurs in bearings by design, or from
preloads such as gravity or misalignment.
Asynchronous Vibration components that are not related to
rotating speed (also referred to as nonsynchronous).
Attitude Angle (Steady-State) The angle between the direction
of steady-state preload through the bearing centerline, and a
line drawn between the shaft centerline and the bearing
centerline. (Applies to fluid-film bearings.)
Auto Spectrum (Power Spectrum) DSA spectrum display
whose magnitude represents the power at each frequency, and
which has no phase.
Averaging In a DSA, digitally averaging several measurements to
improve accuracy or to reduce the level of asynchronous
components. Refer to definitions of rms, time, and peak-hold
averaging.
Axial In the same direction as the shaft centerline.
Axial Position The average position, or change in position, of a
rotor in the axial direction with respect to some fixed reference
position. Ideally the reference is a known position within the
thrust bearing axial clearance or float zone, and the
measurement is made with a displacement transducer
observing the thrust collar.
Balancing Resonance Speed(s) A rotative speed that
corresponds to a natural resonance frequency.
Balanced Condition For rotating machinery, a condition where
the shaft geometric centerline coincides with the mass
centerline.
Balancing A procedure for adjusting the radial mass distribution
of a rotor so that the mass centerline approaches the rotor
geometric centerline.
Band-Pass Filter A filter with a single transmission band
extending from lower to upper cutoff frequencies. The width of
the band is normally determined by the separation of
frequencies at which amplitude is attenuated by 3 dB (a factor
0.707 ).
Bandwidth The distance between frequency limits at which a
band-pass filter attenuates the signal by 3 dB. In a DSA, the
measurement bandwidth is equal to [(frequency span)/(number
of filters) x (window factor)]. Window factors are: 1 for uniform,
1.5 for Hanning, and 3.4 for flat top (P301) and 3.6 for flat top
(P401). See flat top for more information.
Baseline Spectrum A vibration spectrum taken when a machine
is in good operating condition; used as a reference for
monitoring and analysis.
Blade Passing Frequency A potential vibration frequency on
any bladed machine (turbine, axial compressor, fan, etc.). It is
represented by the number of blades times shaft-rotating
frequency.
Block Size The number of samples used in a DSA to compute
the Fast Fourier Transform. Also the number of samples in a
DSA time display. Most DSAs use a block size of 1024. Smaller
block size reduces frequency resolution.
Bode Rectangular coordinate plot of 1x component amplitude
and phase (relative to a keyphasor) vs. running speed.
BPFO, BPFI Common abbreviations for ball pass frequency of
defects on outer and inner bearing races, respectively.
Bow A shaft condition such that the geometric centerline of the
shaft is not straight.
Brinneling (False) Impressions made by bearing rolling
elements on the bearing race; typically caused by external
vibration when the shaft is stationary.
Calibration A test during which known values of the measured
variable are applied to the transducer or readout instrument,
and output readings varied or adjusted.
Campbell Diagram A mathematically constructed diagram used
to check for coincidence of vibration sources (i.e. 1 x
imbalance, 2 x misalignment) with rotor natural resonance.
The form of the diagram is like a spectral map (frequency
versus rpm), but the amplitude is represented by a rectangular
plot, the larger the amplitude the larger the rectangle. Also
known as an interference diagram.
Cascade Plot See Spectral Map.
Cavitations A condition which can occur in liquid-handling
machinery (e.g. centrifugal pumps) where a system pressure
decrease in the suction line and pump inlet lowers fluid
pressure and vaporization occurs. The result is mixed flow
which may produce vibration.
Center Frequency For a bandpass filter, the center of the
transmission band, measured in a linear scale.
Charge Amplifier Amplifier used to convert accelerometer output
impedance from high to low, making calibration much less
dependent on cable capacitance.
Coherence Measures how much of the output signal is
dependent on the input signal in a linear and time-invariant way.
It is an effective means of determining the similarity of vibration
at two locations, giving insight into the possibility of cause and
effect relationships.
Constant Bandwidth Filter A band-pass filter whose bandwidth
is independent of center frequency. The filters simulated
digitally by the FFT in a DSA are constant bandwidth.
Constant Percentage Bandwidth A band-pass filter whose
bandwidth is a constant percentage of center frequency. 1/3
octave filters, including those synthesized in DSAs, are
constant percentage bandwidth.
Critical Machinery Machines which are critical to a major part of
the plant process. These machines are usually unspared.
Critical Speeds In general, any rotating speed which is
associated with high vibration amplitude. Often, the rotor
speeds which correspond to natural frequencies of the system.
Critical Speed Map A rectangular plot of system natural
frequency (y-axis) versus bearing or support stiffness (x-axis).
Cross Axis Sensitivity A measure of off-axis response of
velocity and acceleration transducers.
Cycle One complete sequence of values of a periodic quantity.
Damping The quality of a mechanical system that restrains the
amplitude of motion with each successive cycle. Damping of
shaft motion is provided by oil in bearings, seals, etc. The
damping process converts mechanical energy to other forms,
usually heat.
Damping, Critical The smallest amount of damping required to
return the system to its equilibrium position without oscillation.
Decibels (dB) A logarithmic representation of amplitude ratio,
defined as 10 times the base ten logarithm of the ratio of the
measured power to a reference. dBV readings, for example, are
referenced to 1 volt rms. dB amplitude scales are required to
display the full dynamic range of a DSA. dB values for power or
voltage measurements yields the same result.
Degrees of Freedom A phrase used in mechanical vibration to
describe the complexity of the system. The number of degrees
of freedom is the number of independent variables describing
the state of a vibrating system.
Digital Filter A filter which acts on the data after it has been
sampled and digitized. Often used in DSAs to provide antialiasing
protection before internal re-sampling.
Differentiation Representation in terms of time rate of change.
For example, differentiating velocity yields acceleration. In a
DSA, differentiation is performed by multiplication by jw in the
frequency domain, where w is frequency multiplied by 2p.
(Differentiation can also be used to convert displacement to
velocity.)
Discrete Fourier Transform A procedure for calculating discrete
frequency components (filters or lines) from sampled time data.
Since the frequency domain result is complex (i.e., real and
imaginary components), the number of frequency points is
equal to half the number of time samples (for a real FFT).When
using zoom analysis, the FFT uses complex time data and then
the number of frequency lines is equal to the number of time
samples.
Displacement The change in distance or position of an object
relative to a reference.
Displacement Transducer A transducer whose output is
proportional to the distance between it and the measured
object (usually the shaft).
DSA See Dynamic Signal Analyzer.
Dual Probe A transducer set consisting of displacement and
velocity transducers. Combines measurement of shaft motion
relative to the displacement transducer with velocity of the
displacement transducer to produce absolute motion of the
shaft.
Dual Voting Concept where two independent inputs are required
before action (usually machine shutdown) is taken. Most often
used with axial position measurements, where failure of a
single transducer might lead to an unnecessary shutdown.
Dynamic Motion Vibratory motion of a rotor system caused by
mechanisms that are active only when the rotor is turning at
speeds above slow roll speed.
Dynamic Signal Analyzer (DSA) Vibration analyzer that uses
digital signal processing and the Fast Fourier Transform to
display vibration frequency components. DSAs also display the
time domain and phase spectrum, and can usually be
interfaced to a computer.
Eccentricity, Mechanical The variation of the outer diameter of
a shaft surface when referenced to the true geometric
centerline of the shaft. Out-of-roundness.
Eccentricity Ratio The vector difference between the bearing
centerline and the average steady-state journal centerline.
Eddy Current Electrical current which is generated (and
dissipated) in a conductive material in the presence of an
electromagnetic field.
Electrical Runout An error signal that occurs in eddy current
displacement measurements when shaft surface conductivity
varies.
Engineering Units In a DSA, refers to units that are calibrated by
the user (e.g., in/s, gs).
External Sampling In a DSA, refers to control of data sampling
by a multiplied tachometer signal. Provides a stationary display
of rpm-related peaks with changing speed.
Fast Fourier Transform (FFT) A computer (or microprocessor)
procedure for calculating discrete frequency components from
sampled time data. A special case of the Discrete Fourier
Transform, DFT, where the number of samples is constrained to
a power of 2 for speed.
Filter Electronic circuitry designed to pass or reject a specific
frequency band.
Finite Element Modeling A computer aided design technique for
predicting the dynamic behavior of a mechanical system prior
to construction. Modeling can be used, for example, to predict
the natural frequencies of a flexible rotor.
Flat Top Filter FFT window function which provides the best
amplitude accuracy for measuring discrete frequency
components. Note: there are several different flat top windows.
The HP proprietary P401 is the best flat top window. P301 is
the most common.
Fluid-Film Bearing A bearing which supports the shaft on a thin
film of oil. The fluid-film layer may be generated by journal
rotation (hydrodynamic bearing), or by externally applied
pressure (hydrostatic bearing).
Forced Vibration The oscillation of a system under the action of
a forcing function. Typically forced vibration occurs at the
frequency of the exciting force.
Free Vibration Vibration of a mechanical system following an
initial force - typically at one or more natural frequencies.
Frequency The repetition rate of a periodic event, usually
expressed in cycles per second (Hz), revolutions per minute
(rpm), or multiples of a rotational speed (orders). Compare to
orders that are commonly referred to as 1x for rotational speed,
2x for twice rotational speed, etc.
Frequency Response Function The amplitude and phase
response characteristics of a system.
G The value of acceleration produced by the force of gravity.
Gear Mesh Frequency A potential vibration frequency on any
machine that contains gears; equal to the number of teeth
multiplied by the rotational frequency of the gear.
Hanning Window FFT window function that normally provides
better frequency resolution than the flat top window, but with
reduced amplitude accuracy.
Harmonic Frequency component at a frequency that is an integer
multiple of the fundamental frequency.
Heavy Spot The angular location of the imbalance vector at a
specific lateral location on a shaft. The heavy spot typically
does not change with rotational speed.
Hertz (Hz) The unit of frequency represented by cycles per
second.
High Spot The angular location on the shaft directly under the
vibration transducer at the point of closest proximity. The high
spot can move with changes in shaft dynamics (e.g., from
changes in speed).
High-Pass Filter A filter with a transmission band starting at a
lower cutoff frequency and extending to (theoretically) infinite
frequency.
Hysteresis Non-uniqueness in the relationship between two
variables as a parameter increases or decreases. Also called dead band, or that portion of a systems response where a
change in input does not produce a change in output.
Imbalance Unequal radial weight distribution on a rotor system;
a shaft condition such that the mass and shaft geometric center
lines do not coincide.
Impact Test Response test where the broad frequency range
produced by an impact is used as the stimulus. Sometimes
referred to as a bump test. See impulse response for more
information.
Impedance, Mechanical The mechanical properties of a
machine system (mass, stiffness, damping) that determine the
response to periodic forcing functions.
Impulse Response The response of a system to an impulse as
input signal. The output then produces the impulse response
that is the time domain equivalent to the Frequency Response
Function, FRF.
Influence Coefficients Mathematical coefficients that describe
the influence of system loading on system deflection.
Integration A process producing a result that, when
differentiated, yields the original quantity. Integration of
acceleration, for example, yields velocity. Integration is
performed in a DSA by dividing the frequency lines by jw, where
w is frequency multiplied by 2p. (Integration is also used to
convert velocity to displacement.)
Journal Specific portions of the shaft surface from which rotor
applied loads are transmitted to bearing supports.
Keyphasor A signal used in rotating machinery measurements,
generated by a transducer observing a once-per-revolution
event. The keyphasor signal is used in phase measurements for
analysis and balancing. (Keyphasor is a Bently Nevada trade
name.)
Lateral Location The definition of various points along the shaft
axis of rotation.
Lateral Vibration See Radial Vibration.
Leakage In DSAs, a result of finite time record length that results
in smearing of frequency components. Its effects are greatly
reduced by the use of weighted time functions such as Flat top
or Hanning windows.
Linearity The response characteristics of a linear system remain
constant with input level and/or excitation signal type. That is, if
the response to input a is k·a, and the response to input b is
k·b, then the response of a linear system to input (a + b) will be
(k·a + k·b), independent of the function k. An example of a nonlinear
system is one whose response is limited by mechanical
stop, such as occurs when a bearing mount is loose.
Lines Common term used to describe the filters of a DSA
produced by the FFT (e.g., 400 line analyzer).
Linear Averaging See Time Averaging.
Low-Pass Filter A filter whose transmission band extends from
dc to an upper cutoff frequency.
Mechanical Runout An error in measuring the position of the
shaft centerline with a displacement probe that is caused by
out-of-roundness and surface imperfections.
Micrometer (MICRON) One millionth (.000001) of a meter. (1
micron = 1 x E-6 meters @ 0.04 mils.)
MIL One thousandth (0.001) of an inch. (1 mil = 25.4 microns)
Modal Analysis The process of breaking complex vibration into
its component modes of vibration, very much like frequency
domain analysis breaks vibration down to component
frequencies.
Mode Shape The resultant deflected shape of a rotor at a specific
rotational speed to an applied forcing function. A three dimensional
presentation of rotor lateral deflection along the
shaft axis.
Modulation, Amplitude (AM) The process where the amplitude
of a signal is varied as a function of the instantaneous value of
a another signal. The first signal is called the carrier, and the
second signal is called the modulating signal. Amplitude
modulation always produces a component at the carrier
frequency, with components (sidebands) at the frequency of the
carrier frequency plus minus the modulating signal.
Modulation, Frequency (FM) The process where the frequency
of the carrier is determined by the amplitude of the modulating
signal. Frequency modulation produces a component at the
carrier frequency, with adjacent components (sidebands) at
frequencies around the carrier frequency related to the
modulating signal. The carrier and sidebands are described by
Bessel functions.
Natural Frequency The frequency of free vibration of a system.
The frequency at which an undamped system with a single
degree of freedom will oscillate upon momentary displacement
from its rest position.
Nodal Point A point of minimum shaft deflection in a specific
mode shape. May readily change location along the shaft axis
due to changes in residual imbalance or other forcing function,
or change in restraint such as increased bearing clearance.
Noise Any component of a transducer output signal that does not
represent the variable intended to be measured.
Nyquist Criterion Requirement that a sampled system needs to
be sampled at a frequency greater than twice the bandwidth of
the signal to be sampled.
Nyquist Plot A plot of real versus imaginary spectral components
that is often used in servo analysis. Should not be confused
with a polar plot of amplitude and phase of 1x vibration.
Octave The interval between two frequencies with a ratio of 2 to 1.
Oil Whirl/Whip An unstable free vibration whereby a fluid-film
bearing has insufficient unit loading. Under this condition, the
shaft centerline dynamic motion is usually circular in the
direction of rotation. Oil whirl occurs at the oil flow velocity
within the bearing, usually 40 to 49% of shaft speed. Oil whip
occurs when the whirl frequency coincides with (and becomes
locked to) a shaft resonant frequency. (Oil whirl and whip can
occur in any case where fluid is between two cylindrical
surfaces.)
Orbit The path of the shaft centerline motion during rotation. The
orbit is observed with an oscilloscope connected to x and y-axis
displacement transducers. Some dual-channel DSAs also have
the ability to display orbits.
Oscillator-Demodulator A signal conditioning device that sends
a radio frequency signal to an eddy-current displacement
probe, demodulates the probe output, and provides output
signals proportional to both the average and dynamic gap
distances. (Also referred to as Proximitor, a Bently Nevada
trade name.)
Peak Hold In a DSA, a type of averaging that holds the peak
signal level for each frequency component.
Period The time required for a complete oscillation or for a single
cycle of events. The reciprocal of frequency.
Phase A measurement of the timing relationship between two
signals, or between a specific vibration event and a keyphasor
pulse. Phase is often measured as a function of frequency.
Piezoelectric Any material which provides a conversion between
mechanical and electrical energy. For a piezoelectric crystal, if
mechanical stresses are applied on two opposite faces,
electrical charges appear on some other pair of faces.
Polar Plot Polar coordinate representation of the locus of the 1x
vector at a specific lateral shaft location with the shaft rotational
speed as a parameter.
Power Spectrum See Auto Spectrum.
Preload, Bearing The dimensionless quantity that is typically
expressed as a number from zero to one where a preload of
zero indicates no bearing load upon the shaft, and one
indicates the maximum preload (i.e., line contact between shaft
and bearing).
Preload, External Any of several mechanisms that can externally
load a bearing. This includes soft preloads such as process
fluids or gravitational forces as well as hard preloads from
gear contact forces, misalignment, rubs, etc.
Proximitor See Oscillator/Demodulator.
Radial Direction perpendicular to the shaft centerline.
Radial Position The average location, relative to the radial
bearing centerline, of the shaft dynamic motion.
Radial Vibration Shaft dynamic motion or casing vibration which
is in a direction perpendicular to the shaft centerline.
Real-Time Analyzer See Dynamic Signal Analyzer.
Real-Time
Rate For a DSA, the broadest frequency span at
which data is sampled continuously. Real-time rate is mostly
dependent on FFT processing speed. If the definition of realtime
rate is not miss any data, the real-time rate will be
window dependent. The real-time rate will decrease when using
any other window than uniform.
Rectangular Window See Uniform Window.
Relative Motion Vibration measured relative to a chosen
reference. Displacement transducers generally measure shaft
motion relative to the transducer mounting.
Repeatability The ability of a transducer or readout instrument to
reproduce readings when the same input is applied repeatedly.
Resolution The smallest change in stimulus that will produce a
detectable change in the instrument output.
Resonance The condition of vibration amplitude and phase
change response caused by a corresponding system sensitivity
to a particular forcing frequency. A resonance is typically
identified by a substantial amplitude increase, and related
phase shift.
Rolling Element Bearing Bearing whose low friction qualities
derive from rolling elements (balls or rollers), with little
lubrication.
Root Mean Square (rms) Square root of the arithmetical average
of a set of squared instantaneous values. DSAs perform rms
averaging digitally on successive vibration spectra, frequency
line by frequency line.
Rotor, Flexible A rotor which operates close enough to, or
beyond its first bending critical speed for dynamic effects to
influence rotor deformations. Rotors which cannot be classified
as rigid rotors are considered to be flexible rotors.
Rotor, Rigid A rotor which operates substantially below its first
bending critical speed. A rigid rotor can be brought into, and will
remain in, a state of satisfactory balance at all operating
speeds when balanced on any two arbitrarily selected
correction planes.
Runout Compensation Electronic correction of a transducer
output signal for the error resulting from slow roll runout.
Seismic Refers to an inertially referenced measurement or a
measurement relative to free space.
Seismic Transducer A transducer that is mounted on the case or
housing of a machine and measures casing vibration relative to
free space. Accelerometers and velocity transducers are seismic.
Signal
Conditioner A device placed between a signal source
and a readout instrument to change the signal and/or
bandwidth. Examples: attenuators, preamplifiers, charge
amplifiers, filters.
Signature Term usually applied to the vibration frequency
spectrum which is distinctive and special to a machine or
component, system or subsystem at a specific point in time,
under specific machine operating conditions, etc. Used for
historical comparison of mechanical condition over the
operating life of the machine.
Slow Roll Speed Low rotative speed at which dynamic motion
effects from forces such as imbalance are negligible.
Spectral Map A three-dimensional plot of the vibration amplitude
spectrum versus another variable, usually time or rpm.
Spectrum Analyzer An instrument which displays the frequency
spectrum of an input signal.
Stiffness The spring-like quality of mechanical and hydraulic
elements to elasticity deform under load.
Strain The physical deformation, deflection, or change in length
resulting from stress (force per unit area).
Subharmonic Sinusoidal quantity of a frequency that is an
integral submultiple of a fundamental frequency.
Subsynchronous Component(s) of a vibration signal which has
a frequency less than shaft rotative frequency.
Synchronous Sampling In a DSA, it refers to the control of the
effective sampling rate of data; which includes the processes of
external sampling and computed resampling used in order
tracking.
Time Averaging In a DSA, averaging of time records that results
in reduction of asynchronous components with reference to the
trigger.
Time
Record In a DSA, the sampled time data converted to the
frequency domain by the FFT. Most DSAs use a time record of
1024 samples.
Torsional Vibration Amplitude modulation of torque measured in
degrees peak-to-peak referenced to the axis of shaft rotation.
Tracking Filter A low-pass or band-pass filter which
automatically tracks the input signal versus the rpm. A tracking
filter is usually required for aliasing protection when data
sampling is controlled externally.
Transducer A device for translating the magnitude of one
quantity into another quantity.
Transient Vibration Temporarily sustained vibration of a
mechanical system. It may consist of forced or free vibration or
both. Typically this is associated with changes in machine
operating condition such as speed, load, etc.
Transverse Sensitivity See Cross-Axis Sensitivity.
Trigger Any event which can be used as a timing reference. In a
DSA, a trigger can be used to initiate a measurement.
Unbalance See Imbalance.
Uniform Window In a DSA, a window function with uniform
weighting across the time record. This window does not protect
against leakage, and should be used only with transient signals
contained completely within the time record.
Vector A quantity which has both magnitude and direction (phase).
Waterfall Plot See Spectral Map.